Robotic Laser Cladding System For Special-Shaped Workpiece
Laser cladding refers to placing the selected coating material on the surface of the cladding substrate in different feeding methods, and irradiating it with a laser to melt it and a thin layer on the surface of the substrate at the same time, and rapidly solidify to form a very low dilution. The surface coating, which is metallurgically combined with the substrate, significantly improves the wear resistance, corrosion resistance, heat resistance, oxidation resistance and electrical properties of the substrate surface, so as to achieve the purpose of surface modification or repair, which not only satisfies the specific requirements for the material surface Performance requirements, but also save a lot of valuable elements.
Compared with surfacing, spraying, electroplating and vapor deposition, laser cladding has the characteristics of small dilution, dense structure, good combination of coating and substrate, more suitable cladding materials, and large changes in particle size and content. Therefore, laser cladding technology The application prospect is very broad. Such as, mining, coal, petroleum, metallurgical industry, cement machinery industry, electrical machinery industry, construction machinery, auto repair industry, printing industry, paper industry and so on.
Features
1. Small footprint, high machining accuracy, easy operation, high efficiency and stability;
2. Using 2000W-4000W fiber-coupled semiconductor laser/fiber laser, the laser has a long service life and stable power;
3. The specially designed coaxial laser cladding nozzle is used, with fine powder coke, good powder convergence, high powder utilization rate, good cladding molding, dense cladding layer, no defects, and high pass rate;
4. The cladding material has wide adaptability, and alloys with different hardness can be selected;
5. LMD 3D printing can be performed on alloy materials that do not require atmosphere protection.
Specification parameters
|
NO. |
Part |
Model |
Description |
Pic |
QTY |
|
Laser |
CWL-6000W |
Continuous fiber laser, maximum power 6000W, adjustable, beam quality <= 5m.MRAD |
|
1 |
|
|
|
Optical fiber system |
600Um @20m |
QBH interface, core diameter 600um, length 20m |
||
|
2 |
Water chiller |
HL-6000-QG2 |
Refrigerating capacity 6000W, dual temperature control, providing cooling water for lasers, processing heads, optical fibers, etc |
|
1 |
|
3 |
Laser control system
|
LJ-6000S |
Adjust and control laser power, blowing, laser, powder, etc. With machine tool linkage laser, with monitoring and alarm function |
|
1 |
|
4 |
Powder feeder |
LJ-Z01 |
Powder volume: 2L glass cylinder Plourner granularity: 20-280um Powder speed: 0-6 rpm/cents, stepless speed adjustment Powder duplicate accuracy: <2% |
|
1 |
|
5 |
Voltage-stabilized source |
VF-45KVA |
Provide stable AC power supply for the laser, prevent the damage of the laser caused by the strong fluctuation of the power grid. |
|
1 |
|
6 |
GP-25 |
Degrees of freedom: 6-axis linkage Load: 25 kg Arm span: 1730mm Repeated positioning accuracy: ±0.02 Equipped with base, optical fiber support, laser head pendant
|
|
1 |
|
|
7 |
Inner hole laser signal cladding head |
LJ-RF-03Z |
Multi-water cooling structure design, long continuous working time. Coaxial inner hole laser cladding head, cladding inner hole≥90mm
|
|
1 |
|
8 |
OtherAccessories
|
|
System coupling accessories (cable, connector, lens, etc.)
|
|
1 |
Samples
