3000W 4000W 6000W Platform Laser Hardening System
The laser quenching head is adopted, which has high heating and cooling speed, short process cycle, no need for external quenching medium, small workpiece deformation, clean working environment, no need for finishing such as gear grinding after treatment, and the size of the treated gear is not limited by the size of the heat treatment equipment
Advantage
Laser quenching is a clean and fast quenching process with high power density, fast cooling speed and no need for cooling media such as water or oil. Compared with induction quenching, flame quenching and carburizing quenching processes, laser quenching has uniform hardening layer, high hardness (generally 1-3 HRC higher than induction quenching), small workpiece deformation, easy control of heating layer depth and heating track, and easy to realize automation. It is not necessary to design corresponding induction coils according to different part sizes as induction quenching, The processing of large parts does not need to be limited by the furnace size during chemical heat treatment such as carburizing and quenching, so it is gradually replacing the traditional processes such as induction hardening and chemical heat treatment in many industrial fields. Especially important is that the deformation of the workpiece before and after laser quenching can be almost ignored, so it is especially suitable for surface hardening of parts with high precision requirements.
Specification parameters
|
NO. |
Part |
Model |
Description |
QTY |
|
1 |
Laser |
MFSC-3000W |
Continuous fiber laser, maximum power3000W,200-3000Wadjustable, beam quality≤ 5m.MRAD |
1 |
|
|
Optical fiber system |
600Um @15m |
QBH interface, core diameter 600um, length 15m |
|
|
2 |
Water chiller |
HL-3000-QG2 |
Refrigerating capacity 3000W, dual temperature control, providing cooling water for lasers, processing heads, optical fibers, etc |
1 |
|
3 |
Laser control system
|
LJ-3000C |
Adjust and control laser power, blowing, laser, powder, etc. With machine linkage laser, with monitoring and alarm function |
1 |
|
4 |
Powder feeder |
LJ-C01 |
Powder volume: 2L glass cylinder Plourner granularity: 20-280um Powder speed: 0-6 rpm/cents, stepless speed adjustment Powder duplicate accuracy: <2% |
1 |
|
5 |
CNC three-axis linkage control system+imported servo working platform |
ZD-HJ04 |
Three-axis workbench, swivel arm structure,(500 * 800mm)
X axis is equipped with 150 * 800mm rail mobile platform and 400w servo 150 * 500 rail mobile platform for Y-axis is equipped with 400w servo Z-axis 150 * 400 rail mobile platform with 400w servo Table size: 1300 * 1000mm
IPC: Processor: Intel Core i3 2100 Main board: industrial customized B75 main board Memory DDR3 1600 4G Hard disk: Mingxuan 120G solid state hard disk Display: 19-inch display |
1 |
|
6 |
Laser hardening head |
LJ-RF |
The copper mirror refraction-type anti-high reflection lens is designed with multiple water-cooled structures, which can last for a long time.
|
1 |
|
7 |
OtherAccessories
|
|
System coupling accessories (cable, connector, lens, etc.)
|
1 |
Samples
