3000W 4000W 6000W Platform Laser Cladding System
Laser cladding refers to placing the selected coating material on the surface of the cladding substrate in different feeding methods, and irradiating it with a laser to melt it and a thin layer on the surface of the substrate at the same time, and rapidly solidify to form a very low dilution. The surface coating, which is metallurgically combined with the substrate, significantly improves the wear resistance, corrosion resistance, heat resistance, oxidation resistance and electrical properties of the substrate surface, so as to achieve the purpose of surface modification or repair, which not only satisfies the specific requirements for the material surface Performance requirements, but also save a lot of valuable elements.
Compared with surfacing, spraying, electroplating and vapor deposition, laser cladding has the characteristics of small dilution, dense structure, good combination of coating and substrate, more suitable cladding materials, and large changes in particle size and content. Therefore, laser cladding technology The application prospect is very broad. Such as, mining, coal, petroleum, metallurgical industry, cement machinery industry, electrical machinery industry, construction machinery, auto repair industry, printing industry, paper industry and so on.
Features
1. The cladding layer has fine grains and dense structure, so the hardness is generally higher, and the wear resistance and corrosion resistance are also more excellent.
2. The dilution rate of the cladding layer is low. Due to the short laser action time, the melting amount of the substrate is small, and the dilution rate of the cladding layer is low (generally only 5%-8%), so it can be used in thin cladding layers. In any case, the required composition and properties can be obtained, and expensive coating materials can be saved.
3. The heat-affected zone of laser cladding is small, the deformation of the workpiece is small, and the yield of cladding is high.
4. The laser cladding process is easy to achieve automatic production, and the quality of the coating is stable. For example, the thickness of the cladding can be continuously adjusted during the cladding process, which is difficult to achieve in other processes.
Specification parameters
NO. |
Part |
Model |
Description |
QTY |
1 |
Laser |
MFSC-3000W |
Continuous fiber laser, maximum power3000W,200-3000Wadjustable, beam quality≤ 5m.MRAD |
1 |
|
Optical fiber system |
600Um @15m |
QBH interface, core diameter 600um, length 15m |
|
2 |
Water chiller |
HL-3000-QG2 |
Refrigerating capacity 3000W, dual temperature control, providing cooling water for lasers, processing heads, optical fibers, etc |
1 |
3 |
Laser control system
|
LJ-3000C |
Adjust and control laser power, blowing, laser, powder, etc. With machine linkage laser, with monitoring and alarm function |
1 |
4 |
Powder feeder |
LJ-C01 |
Powder volume: 2L glass cylinder Plourner granularity: 20-280um Powder speed: 0-6 rpm/cents, stepless speed adjustment Powder duplicate accuracy: <2% |
1 |
5 |
CNC three-axis linkage control system+imported servo working platform |
ZD-HJ04 |
Three-axis workbench, swivel arm structure,(500 * 800mm)
X axis is equipped with 150 * 800mm rail mobile platform and 400w servo 150 * 500 rail mobile platform for Y-axis is equipped with 400w servo Z-axis 150 * 400 rail mobile platform with 400w servo Table size: 1300 * 1000mm
IPC: Processor: Intel Core i3 2100 Main board: industrial customized B75 main board Memory DDR3 1600 4G Hard disk: Mingxuan 120G solid state hard disk Display: 19-inch display |
1 |
6 |
Laser cladding head |
LJ-RF-03Z
|
Multi-water cooling structure design, lasting long working time. Coaxial high speed laser cladding head
|
1 |
7 |
OtherAccessories
|
|
System coupling accessories (cable, connector, lens, etc.)
|
1 |
Samples