Experimental Roll to Roll Vacuum Coating Equipment for Flexible Film Metallizing
This is a winding coating system based on a modular, scalable and highly customizable platform, suitable for various substrates and applications. It is designed for all processes and product qualification steps from laboratory to production. In addition, it is suitable for the coating of flexible glass.
The same key components as our winding coating system are used for industrial production, but the scale is small. Therefore, our customers can test their applications under laboratory conditions and save time when upgrading their products to mass production.
It provides a variety of winding system configurations. In addition, the roller part of the winding system can be reconfigured to meet new requirements.
This equipment is a small modular winding coating system, which is specially designed for process and product certification from laboratory samples to mass production. In addition, it is also suitable for coating flexible glass. Although the equipment is mainly suitable for small-scale production, it is also equipped with the same core components as the winding coating system for industrial production. Therefore, our customers can test their application under laboratory conditions, and then expand the scale for mass production.
Advantages
1. Unique variable process part layout
2. Configurable winding system
3. Many upgrade options
4. Proven technical components can be effectively transferred from laboratory scale to batch production
5. Multi-chamber and multi-cavity layout, process diversity combination
6. Flexible modular unit combination to reduce the cost of ownership.
Specification
|
Model |
SIMY-300/600/900 |
|
Width(mm) |
Max.300/600/900 |
|
Base material |
Polymer film, flexible glass, metal foil, textile etc |
|
Base material thickness |
23um～250um |
|
Configurable technology |
|
|
RSM Rotatable single magnetron |
Our mature rotating magnetron technology can achieve the highest target utilization and the best process stability. Double anode sputtering technology can also be used for single tube cathode. |
|
RDM Rotatable double magnetron |
The dual rotating device can be used for AC or bipolar power sputtering with two parts. |
|
SSM Standard single magnetron |
Reliable and standard single-plane magnetron is applicable to various possible target materials for R&D and trial production. |
|
Gas separating |
The part used for active pumping gas separation makes the separation coefficient between adjacent processes reach a reliable 1:100. |
|
Preconditioning glow discharge device |
Pretreatment components, such as glow discharge devices or linear ion sources, can be integrated to improve coating or coating parameters, such as adhesion. |
|
PECVD，thermal evaporation |
The flexible process section is open for the integration of specific customer coating components, such as PECVD or thermal evaporation. |
|
DAS Double anode sputtering |
Support long-term stable DC sputtering to reduce the heat load on the sensitive substrate |
|
Industrial |
A proven reactive sputtering control system using impedance control, PEM, or advanced mode |
|
Data analysis |
An up-to-date process database with process data and retrospective trend analysis |
